Custom Process Development
Custom Automation Solutions For Manufacturers
Your facility is one of a kind. There is no other manufacturer with the same materials, specifications, layout, tolerances, capability, workforce, and product. Since your business is unique, why invest in a plug-and-play automation model? The “one-size-fits-all” approach simply does not work for successful and results-driven automated manufacturing systems. It’s crucial to find a partner that can develop a manufacturing automation process that is tailored to you.
Isthmus specializes in developing custom automation solutions for manufacturers. Our automation engineers work with each client to design a one-of-a-kind system that can streamline every part of your manufacturing process.

Custom Process Development Automation Capabilities
Dispense Systems
Automated dispense systems eliminate the variation that comes along with human effort, leading to consistent quality across the board and a sharp decrease in waste.
Visual Inspection
Automated vision systems can detect defects that the sharpest human eyes can’t see and measure dimensions with unparalleled accuracy. These systems drastically improve product quality and traceability.
Leak Testing
Manual leak testing is slow and subjective. Leaks that aren’t easily detected by the naked eye often go undetected. Automated leak testing removes all guesswork and replaces it with ultra-perceptive and ultra-precise technology.
Web Handling
Whatever materials you are handling, they need a specific tension, speed, and alignment to create a quality end product. Automated web handling equipment ensures optimal conditions 24/7.
Material Joining
Isthmus can bring in customized automated material joining equipment and processes like ultrasonic welding, clinching, sealing, and laser welding to your facility. These automated material joining technologies remove human errors and slowdowns to guarantee consistent and high-quality joining processes that keep pace with the rest of your operation.
Additional Technologies
We can develop and integrate additional custom automation solutions to best meet your needs, such as creating consistent dispense or fill weights, verifying product counts, and quality checks.
Advantages of Custom Automation Solutions
Faster ROI
Investing in manufacturing automation solutions that are custom-made to your business will streamline your processes much more efficiently and deliver a faster ROI.
Increased Quality & Consistency
Automated manufacturing systems follow your specifications exactly, every time. This technology completely removes errors due to human variability and produces consistent, high-quality products.
Increased Scalability
Isthmus engineering can design a custom automation solution that empowers you to scale up production without needing to add additional workers or space.


Fuel Rail Leak Testing
Custom product and literature placement, as well as unique labeling requirements for OTC packaging.
Tube Dispense and Cap
Vision-guided positioning of sealing gaskets, custom box-forming, and placement of multiple literature inserts into a medical testing kit.
Electrical Panel Cover Bending
Assembly of a point of purchase display package, including custom stations to feed, wrap and weld a safety strap prior to offload.
Test Kit Dispensing
Dispensing, sealing, vision inspection