• Skip to primary navigation
  • Skip to main content
Isthmus Engineering & Manufacturing
  • Solutions
    • Assembly Automation
    • Material Handling
    • Packaging Equipment
    • Custom Process Solutions
  • Industries
    • Consumer Products
    • Medical, Life Sciences, Pharma
    • Industrial Manufacturing
    • Automotive & Transportation
    • Emerging Markets
  • Our Work
    • Project Examples
  • Isthmus Advantage
    • Our Company
    • Our Process
    • News & Blog
    • Careers
  • 608-222-9000

Custom Process Development

Custom Process Development

Custom Automation Solutions For Manufacturers

Your facility is one of a kind. There is no other manufacturer with the same materials, specifications, layout, tolerances, capability, workforce, and product. Since your business is unique, why invest in a plug-and-play automation model? The “one-size-fits-all” approach simply does not work for successful and results-driven automated manufacturing systems. It’s crucial to find a partner that can develop a manufacturing automation process that is tailored to you.

Isthmus specializes in developing custom automation solutions for manufacturers. Our automation engineers work with each client to design a one-of-a-kind system that can streamline every part of your manufacturing process.


Custom Process Development Automation Capabilities

Dispense Systems

Automated dispense systems eliminate the variation that comes along with human effort, leading to consistent quality across the board and a sharp decrease in waste.

Visual Inspection

Automated vision systems can detect defects that the sharpest human eyes can’t see and measure dimensions with unparalleled accuracy. These systems drastically improve product quality and traceability.

Leak Testing

Manual leak testing is slow and subjective. Leaks that aren’t easily detected by the naked eye often go undetected. Automated leak testing removes all guesswork and replaces it with ultra-perceptive and ultra-precise technology.

Web Handling

Whatever materials you are handling, they need a specific tension, speed, and alignment to create a quality end product. Automated web handling equipment ensures optimal conditions 24/7.

Material Joining

Isthmus can bring in customized automated material joining equipment and processes like ultrasonic welding, clinching, sealing, and laser welding to your facility. These automated material joining technologies remove human errors and slowdowns to guarantee consistent and high-quality joining processes that keep pace with the rest of your operation.

Additional Technologies

We can develop and integrate additional custom automation solutions to best meet your needs, such as creating consistent dispense or fill weights, verifying product counts, and quality checks.


Advantages of Custom Automation Solutions

Faster ROI

Investing in manufacturing automation solutions that are custom-made to your business will streamline your processes much more efficiently and deliver a faster ROI.

Increased Quality & Consistency

Automated manufacturing systems follow your specifications exactly, every time. This technology completely removes errors due to human variability and produces consistent, high-quality products.

Increased Scalability

Isthmus engineering can design a custom automation solution that empowers you to scale up production without needing to add additional workers or space.

Yellow Arrow

See some past projects below.

Fuel Rail Leak Testing

Custom product and literature placement, as well as unique labeling requirements for OTC packaging.

Fuel Rail Leak Testing

Custom product and literature placement, as well as unique labeling requirements for OTC packaging.

Tube Dispense and Cap

Vision-guided positioning of sealing gaskets, custom box-forming, and placement of multiple literature inserts into a medical testing kit.

Tube Dispense and Cap

Vision-guided positioning of sealing gaskets, custom box-forming, and placement of multiple literature inserts into a medical testing kit.

Electrical Panel Cover Bending

Assembly of a point of purchase display package, including custom stations to feed, wrap and weld a safety strap prior to offload.

Electrical Panel Cover Bending

Assembly of a point of purchase display package, including custom stations to feed, wrap and weld a safety strap prior to offload.

Test Kit Dispensing

Dispensing, sealing, vision inspection

Test Kit Dispensing

Dispensing, sealing, vision inspection

Contact Our Expert Engineers

We help maximize your company’s productivity.

Let’s Talk

Our Work

We’ve worked on thousands of automation equipment applications.

Project Videos


Located in Madison, WI since 1980.

  • 4035 Owl Creek Dr. Madison, WI 53718
  • (608) 222-9000
  • salesinfo@isthmuseng.com
  • Contact Us

© 2026 Isthmus Engineering

Designed + Developed by The Digital Ring